Coapt needed a solution for producing custom housings for electronic prosthetics control systems that were durable, lightweight, and could be quickly adapted to different patient needs. Traditional manufacturing methods could not meet the precise requirements and speed needed for custom prosthetic parts.
Customized housings for control systems in highly customized prosthetics
Summary
Challenge
Solution
Coapt adopted HP’s 3D printing technology with HP 3D HR PA 12 material to produce high-quality, custom housings for the electronic prosthetics control system. This allowed them to create parts with complex geometries and rapid turnaround times, improving the overall product performance and fit for users.
Value
3D printing enabled faster production and more accurate, customizable prosthetic components. The use of HP 3D HR PA 12 material resulted in strong, durable housings, enhancing both the functionality and comfort of the prosthetic devices while reducing time-to-market.
Products & Services
- HP MJF Technology
- HP 3D HR PA 12 Material
- Post-processing: Bead blasting
- In-house design and integration
AM I Navigator Maturity Model
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5
Strategy
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AM is fully integrated into the business strategy for producing customized orthotics and prosthetics, driving efficiency and sustainability.
S5
Product Design
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AM is used for designing custom repair kits for marine propulsion systems, providing tailored solutions to meet specific needs in boat maintenance.
Could further specify the role of DfAM in optimizing the design process.
Material
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The use of HP 3D HR PA 12 material provides the necessary strength, durability, and suitability for medical applications.
M5
Process Engineering
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DfAM principles and material testing have been effectively implemented to optimize the production of customized orthotics and prosthetics.
PE5
Production Setup
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AM supports flexible, small-batch production, ideal for customized medical devices, reducing lead times and improving responsiveness.
PS5
Manufacturing Execution
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Manual process.
ME3
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ME5
Quality
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Quality control is maintained through stringent design and material selection, ensuring that the products meet medical device standards.
Q5
Maintenance & Service
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Regular printer maintenance.
MS4
MS5
Environmental Sustainability
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AM allows for more efficient use of materials, reducing waste compared to traditional methods.
ES5
People & Organization
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Developing additional AM offering to existing machine business.
PO4
PO5
Evaluate your additive manufacturing capabilities across 10 different dimensions.
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