Creating lightweight, high-performance motorcycle components that combine durability with superior aesthetics. Traditional manufacturing limited design freedom and slowed iteration.
Integration of HP MJF 3D printing (PA12) with AMT PostPro Vapor Smoothing.
Parts such as fuel-tank covers, retainers, and brackets are printed and post-processed for sealed, non-porous, high-gloss finishes resistant to oil and fuel.
Strategy A clear AM strategy is set with defined goals, timelines, and resources. An additive department is established. AM strategy is set to drive the organizations success.
Product Design Company-wide integration of AM into PLM with advanced tool landscape. Holistic sustainability approach shaping best practices for industry compliance.
Material Ensuring a stable supply chain by suppliers by continuously providing certificates for each material batch. Selection of materials is also considering scaling requirements (e.g. industry certificates, availability).
Process Engineering In-depth understanding of holistic process chain and influences on the process and part quality to reach reproducibility across different lines and locations. Usage of simulations and models to support production engineering with a digital process twin.
Production Setup Integrated automation scenario with isolated automation islands covering the majority of process steps. Semi-automated handling throughout process chain. Operator is guided digitally in his work. Holistic production system for AM defined.
Manufacturing Execution Mainly automated process and asset creation with flexible allocation and execution based on real time data from shop floor, in a comprehensive and interoperable system. Tracking and integration of 2nd level production streams (i.e. powder management, build plate refurbishment).
Quality Proactive analytics for reproducibility across multiple production lines and locations; ensured reproducibility under changing conditions. Quality is directly linked to tracked process and material data.
Maintenance & Service Regularly performed maintenance to secure operational deficiency. Enablement of own staff for basic quick fixes.
Environmental Sustainability Comprehensive resource optimization strategies; significant reduction in material, energy, and water usage; advanced recycling practices.
People & Organization Employees become proficient in using AM, with internal training programs becoming more valuable.
