Develop a hygienic, acoustically optimized mouthpiece allowing flutists to play vertically with a relaxed posture. This was difficult to achieve with conventional manufacturing.
Collaboration between Fliphead UG and 1zu1 (Prototal Group) using SLS PA2200 polyamide combined with AMT PostPro Vapor Smoothing for smooth, sealed, reproducible surfaces suitable for oral contact and high acoustic precision.
Strategy A clear AM strategy is set with defined goals, timelines, and resources. An additive department is established. AM strategy is set to drive the organizations success.
Product Design Company-wide integration of AM into PLM with advanced tool landscape. Holistic sustainability approach shaping best practices for industry compliance.
Material The long term availability of materials are secured by 2nd sourcing and global supply. Selection of materials are application-centric and considering specifics for markets & business case.
Process Engineering Defining standardized guidelines for the entire value chain and process specifications (steps, parameters, design, materials) to ensure high reproducibility through expert knowledge. Use independent tools for various process engineering stages (Part Check, Parameter Setting, Nesting), with a focus on interdependent process steps.
Production Setup Integrated automation scenario with isolated automation islands covering the majority of process steps. Semi-automated handling throughout process chain. Operator is guided digitally in his work. Holistic production system for AM defined.
Manufacturing Execution Mainly automated process and asset creation with flexible allocation and execution based on real time data from shop floor, in a comprehensive and interoperable system. Tracking and integration of 2nd level production streams (i.e. powder management, build plate refurbishment).
Quality Proactive analytics for reproducibility across multiple production lines and locations; ensured reproducibility under changing conditions. Quality is directly linked to tracked process and material data.
Maintenance & Service Regularly performed maintenance to secure operational deficiency. Enablement of own staff for basic quick fixes.
Environmental Sustainability Implemented resource efficiency measures; basic recycling and minimal energy reduction efforts; initial lifecycle assessments.
People & Organization Employees become proficient in using AM, with internal training programs becoming more valuable.
